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Wow, very well thought out, but I have to disagree with you on one point.
"Only dilemma is how to attach it to the board? One idea was to rout out a groove for each rail in the board itself (maybe a bit TOO much work for what we're trying to accomplish?). "
This is the exact same idea that I had for my track. I saw on TV they sell a hand held router. Just like a dremel. You could do 20 tracks in an hour. These things are so awesome, cause they're so fast. You could do a bunch of track designs, and then just switch the guard rails...
Other than that, it all sounds good.. In closing I must insist that the router idea must go back on your drawing board, at least until you look into this little dremel router.. Don't dismiss such a fantastic idea so fast...
I also think there should be a designated place for these posts. Good idea. Keep em coming.
silla
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